Author Topic: What to replace in an engine rebuild  (Read 6245 times)

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skelz

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What to replace in an engine rebuild
« on: September 06, 2011, 10:22:55 AM »
okay after talking about it for ages.. I am going to embark on a rebuild on the little one... When I changed the sump over there was noticeable aluminum shavings in the oil and significant play in the big end bearings...
My question is what are the bits i must replace (eg piston rings ,gaskets etc ) to ensure a healthy engine and what should i replace (valves, cam) if budget permits 

GTMaster

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Re: What to replace in an engine rebuild
« Reply #1 on: September 06, 2011, 08:56:23 PM »
Well, everything that is worn...
If it's pulled apart then it's best to measure everything. Usually the camshaft and crankshaft don't wear away as quickly as say the cylinders,piston rings,bearings (depends on usage of course) but it's good to have a service manual as that contains all the measurements.
Another thing to do is to change all the seals/gaskets (whether they're good or not, usually are worn by the time the engine needs a rebuild). Cylinder head gasket is compulsary to change if the cylinder head is removed.
To check the condition of the cylinder head the valves have to be taken out.
"One more drink, Lacikám?"

All about car restoration can be found in the song
"Got my mind set on you" by George Harrison...

skelz

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Re: What to replace in an engine rebuild
« Reply #2 on: September 06, 2011, 09:32:57 PM »
thanks mate ,.. I have the gasket kits already and given the amount of leaks I would say that most are shagged

skelz

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Re: What to replace in an engine rebuild
« Reply #3 on: September 10, 2011, 06:42:51 AM »
well the engine is now in bits on the garage floor was a lot easier than i thought.. here is some pictures . interested in what you guys can tell or see by them
http://s1226.photobucket.com/albums/ee412/s153814/

skelz

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Rusty's Uncle

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Re: What to replace in an engine rebuild
« Reply #5 on: September 19, 2011, 09:01:14 AM »
Simple answer is no. 1st item is big ends , 2nd item is main bearings. If you do not know the difference you might want to bone up on it before you start your rebuild  :D

skelz

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Re: What to replace in an engine rebuild
« Reply #6 on: September 19, 2011, 09:28:21 AM »
way too late for boning up... :o ;D the engine is in bits .... By big ends do you mean what are also called con rod bearing shells ?

KAL SPL

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Re: What to replace in an engine rebuild
« Reply #7 on: September 19, 2011, 02:31:24 PM »
Mine had exactly the same play in the rods even after brand new bearings.
Get everything cleaned and all new gaskets/bearings will be a great start , check out my thread on my engine rebuild if you have any queestions.

Im no mechanic and managed to do mine fine with no leaks and it even runs !
Aus's cleanest Niki !

GTMaster

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Re: What to replace in an engine rebuild
« Reply #8 on: September 19, 2011, 07:25:44 PM »
Service manuals also have good diagrams in case you forget which piece went where...
"One more drink, Lacikám?"

All about car restoration can be found in the song
"Got my mind set on you" by George Harrison...

skelz

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Re: What to replace in an engine rebuild
« Reply #9 on: September 21, 2011, 08:31:26 AM »
well just hit send on paypal for my order of new bits and pieces for engine and gearbox... should be in oz from slovkia in about 2 weeks and then the fun begins.. in the meantime i am going to get the rocker cover and cooling cowling powder coated (red i am thinking) and paint the engine bay and bumpers (black)...

skelz

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Re: What to replace in an engine rebuild
« Reply #10 on: November 21, 2011, 08:17:27 AM »
updated photos...
Still a little while to go.. Waiting on Transmission

http://s1226.photobucket.com/albums/ee412/s153814/#!cpZZ2QQtppZZ12

skelz

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Re: What to replace in an engine rebuild
« Reply #11 on: December 26, 2011, 10:09:54 AM »
Ok almost back together,,, but have a few questions ...
1. Is there a way to fill the gearbox with oil apart from the plug as I cant get it off ?
2. there is a senor (?) on the gearbox that has electrical terminals.. I cant find what wire should be connected to it any ideas ?

Thanks

dajwid

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Re: What to replace in an engine rebuild
« Reply #12 on: December 26, 2011, 11:27:36 AM »
is it the reversing light? Off hand I think it is blue and white cable  :-

gsxr126

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Re: What to replace in an engine rebuild
« Reply #13 on: December 26, 2011, 11:39:01 PM »
1. Remove the lid - 4 bolts - of the gearbox and add oil that way
2. The only electrical wiring for the gearbox is the two plug reverse light switch. The wiring should have two connections on it and from what i have seen it comes from the loom in the engine bay so it will be heading back towards the front of the car from the engine bay (hope that makes sense)
The Good - White Niki all Std Daily Driver, The Bad - Black Niki GSXR1300 BMW diff & suspension, The Ugly - Red Niki quietly Rusting In Peace

skelz

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Re: What to replace in an engine rebuild
« Reply #14 on: December 27, 2011, 12:39:08 AM »
Cool thanks makes sense !!,,
Thanks until my next question !!