Club126UK

Fiat 126 Chat => Tuning & Customising 126 Models => Topic started by: Rusty's Uncle on June 17, 2009, 01:49:53 PM

Title: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: Rusty's Uncle on June 17, 2009, 01:49:53 PM
 :) After much research :study:, gathering brake parts & head scratching  </7 I have finaly got my design for an adaptor plate at the manufacturers & subject to testing they could be in production by next week. If you have not followed my ramblings on this subject then I have spent about 12 months investigating the options for the Fiat based conversion. The best option is the set up based on the early Punto , Cinquecento & Seicento calipers & discs. Key factors Price , Availability & Fiat. Having looked at other designs I thought there was room for inprovement. Initial production set up costs & minimum order charges will mean that I will not be able to match Dajwid's under £20 option but from what I have been quoted I think I can look at a price aroud £28 which would include postage plus I can check out the holes to make sure they actualy line up with the holes in the stub axles & calipers.  </
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: bis13 on June 17, 2009, 10:37:06 PM
dear uncle dave i would like a pair of these gucci style adaptor plates for my 126 if i save my pennies i shall be able to afford them and have the peace of mind that i have bought a quality designed british made product and kept an old boy in stella......put them in my shoppping basket i am coming to the checkout very soon!! [-/
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: Rusty's Uncle on June 18, 2009, 01:11:44 PM
 :arty: Picked up the prototypes this morning , now fitted to stub axle & looking good  [-/
Could start a production run & have them available next week  8)
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: Pete126 on June 18, 2009, 07:08:15 PM
Rusty.

Will they fit inside the 500/126 12" Wheel ???
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: dajwid on June 18, 2009, 07:59:56 PM
Normally 13" reqd.
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: Eklipze3k on June 18, 2009, 08:13:37 PM
The calipers on the Sei fill it's 13" wheels quite well so I dare say 12" would be too small
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: rizlarizla on June 19, 2009, 09:20:51 AM
I have commited to Dajwid in getting a set of these from him, otherwise i would have come up to see you and grab a pair from you

...I think Dajwid shud be getting them soon...if he sells all of them and none left for me - i will come a knocking sir

:)

ps- if you thinik it is a good idea - i would gladly help in making a set of idiots guide instructions with photos on "how to do...front brake disc conversions"?



Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: Darrell on June 19, 2009, 09:39:12 AM
I would like to order a set, and I also need to come get that rear screen off you  :oops:
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: Rusty's Uncle on June 19, 2009, 01:16:07 PM
 :) Hi Guys , like I said on the other thread I do not want to upstage Dajwid & his efforts so no problem with that Riz  [-/
These things are probably going to end up like London buses, can't get one for ages then loads come along at the same time "compare the merecat"  ;)
Just to recap , I have been running a "bought in" Disc Brake set up since last October on my '72 500L with standard 12" wheels. The whole lot now retails at about £530 inc delivery . By far the biggest investment on my car but it got me out of a hole at the time & kept a car that has been on the road since 1972 , 99,000 miles & still going strong. I am still on a learning curve but the more I found out about conversions the more I realised that the set up I have is quite a hybred thing, that some conversions are positively agricultural and some descriptions of DIY jobs were quite scary as they seemed to involve extensive use of an angle grinder  :no:
As I like to solve problems myself & have in the past manufactured parts for Sunbeam Talbots, Morris Minors & Austin Healeys when I had access to the equipment I wanted to bust the mystery of the Disc Brake conversion for the baby Fiats.
So as an ex design draughtsman I thought that the designs I had seen looked functional but perhaps designed on a beer mat after a few Vodka shots had gone down  :beer:
Phase one looks like it is pretty much sorted, that is the most economical conversion using Fiat parts. Cinquecento , Seicento , Punto brakes which require 13" wheels from those cars or from a Panda or Uno.
Phase two is to look at a set up to suit the 12" wheels. This will be more expensive as there are no stock discs that will do this job & additional machining will be required.
So I know my school report will say "Must try harder" but I am working on it !  ;D
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: Rusty's Uncle on June 20, 2009, 08:57:10 PM
 :oops: Of course I forgot to mention that the Bis has 13" rims  :oops:
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: Rusty's Uncle on June 22, 2009, 01:39:26 PM
 :) OK been to see the laser cutting man this morning to get a prototype plate for a slightly smaller disc , 228 mms , & at the same time ordered a small number of the adaptor plates for the standard Cinque / Seicento / Punto set up which can be available this week. This set up is for the 13" rims & it looks like the smaller discs will require specialist machining so costs will go up unless you have got a reasonable size lathe in your garage.
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: Eklipze3k on June 22, 2009, 02:18:36 PM
:) OK been to see the laser cutting man this morning to get a prototype plate for a slightly smaller disc , 228 mms , & at the same time ordered a small number of the adaptor plates for the standard Cinque / Seicento / Punto set up which can be available this week. This set up is for the 13" rims & it looks like the smaller discs will require specialist machining so costs will go up unless you have got a reasonable size lathe in your garage.

Just to add to this for those that don't know, the Sei/Cinq standard front discs are 240mm.
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: Rusty's Uncle on June 25, 2009, 01:07:03 PM
 ;D I resisted the temptation this morning to throw back the sun roof & go out on a "mission". Instead I stripped down the expensive disc brake conversion that I had bought last year to see what was required to get a set up that will suit 12" wheels. All very interesting to me </3
Findings were Punto / Seicento / Cinquecento calipers , modified & machined caliper carriers , custom made adaptor mounting plate which I was pleased to discover was virtualy identical to the one I designed on my drawing board yesterday  </,
machined down brake disc, machined wheel hub & I believe specialy modified disc pads. So nothing to it really !  ::)
That is without the special fasteners & connections that are required. So if you are looking at a disc brake upgrade then you can see the appeal of the 13" rim option as after that the cost is going to go up big time but I am still looking at it to see if there is any wriggle room  :study:
In the meantime I will just keep on  **-
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: thepuddlejumper on July 23, 2009, 01:13:22 AM
Hi all, just joined, very interested in a set of adaptor plates for the disc brake conversion. I have a set of cc calipers ready to go.  Fitting either cc sporting alloys or 14" with 175 x50 tyres.  Are there any more available?

Ralph
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: Rusty's Uncle on July 23, 2009, 12:05:06 PM
 :) Hi Ralph , welcome to the ever lively 126 forum  [-/
Yes I do have some of the new improved adaptor plates available to suit your calipers & wheel size. I can post recorded delivery for an all in price of £27.
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: thepuddlejumper on July 23, 2009, 08:45:29 PM
Rusty,

Thats fine would you put a set aside for me. PM me to confirm payment method, address etc

Ralph
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: Eklipze3k on July 24, 2009, 07:51:14 PM
Out of interest Rusty, have you looked into adaptors to do a rear conversion? I've just received a set of adaptors to put calipers on the rear of my Seicento and wonder if the design could be copied as I can't imagine it's that dissimilar
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: Rusty's Uncle on July 25, 2009, 08:05:16 AM
Having sorted the conversion for the 13" wheels & got the plates made I have had to put the Disc Brake project on hold for a few weeks. My little conservatory had become a store room for a whole load of Fiat brake parts with a drawing board in the middle, did not impress my wife  :oops:
I also had a test pair of adaptor plates made to suit the smallest standard Fiat disc (227mms) but fitting the disc requires either taking a skim off the outside of the hub flange or a couple of thou " from the inner shoulder of the disc. Tiny bit of work but I cant get near a lathe at the moment so have been unable to assemble the set up.
When I get back on it , probably in september , the next phase will be a set up for the 12" wheels. I think that I have solved all the problems & I am confident that the final design will be better than the expensive "bought in" set up that I am running on my car at the moment but will require the most machining / specialist work.
Now to answer your question, yes I did a little looking into rear conversions & just missed out on getting a pair of rear calipers from a Croma which I think use 227 mms discs. So I am interested in the conversion just for the challenge but it is last on the agenda. Another problem is getting hold of the parts to try out different set ups. I put out an appeal on a couple of Fiat forums for parts , even if they are worn out and I got a big zero response. To get to where I am now I had to buy Cinquecento , Seicento , Panda , early and later Punto calipers & associated parts , carriers , pads , fixings etc.
I probably need to have a sale before I get more parts in  ;D.
I would be interested in any info & perhaps a photocopy of your plates for future reference though  [-/
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: Eklipze3k on July 25, 2009, 08:59:07 AM
I'll drop the plate in the scanner (not literally!) with a ruler for scale if you PM me your e-mail address. Annoyed with myself because I got some Punto GT rear calipers cheap on e-bay (£24 delivered) but cannot for the life of me find the carriers to go with them! Think I may need to take a trek out to the junkyard for a looksie  [-/
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: Rusty's Uncle on July 26, 2009, 04:18:20 PM
Cheers for that & will do. Yes I found out the hard way as well that it best to get complete calipers & carriers if possible as it is a pain to try & get the little bits & bobs.
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: gazzaman2k on July 26, 2009, 11:27:59 PM
hi have you got a set of the front 240mm disc adapter plates for sale? gonna convert mine to disc at front as i got a set of cinq calipers laying around
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: Rusty's Uncle on July 27, 2009, 07:57:37 AM
 :) Hi , The answer is yes to that one . I just sent an e-mail before I spotted this request. I may also have front lenses also as I have a part dismantled car  [-/
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: thepuddlejumper on August 01, 2009, 05:17:40 PM
Hi all, just been down to the local breakers, cutting out sunroof from a seat for my sons project, found a couple of  Seicento / Cinquecento and a panda all calipers intact.  The price is £15 each, the breaker is in High Bonnybridge if interested.

Ralph
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: thepuddlejumper on August 03, 2009, 07:40:30 PM
Rusty plates arrived today very nice, good quality should have the discs on this weekend. Tomasz CiepaÅ‚ is on holiday so I wont recieve the TRS plates soon.  I will let you know how things turn out.

Ralph
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: fly on August 03, 2009, 09:35:35 PM
New to all this chat room stuff - have one of you guys got adaptor plates for sale?../ seen plates for sale on the blitz buggy site; anybody know if they are any good?...need some extra braking dur to Alfa Boxer install.
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: 1973/126 on August 04, 2009, 07:37:28 AM
 An Alfa boxer? Never thought about that one, but it sounds good. Have you got it in the car already?
 
 As to the adaptor plates, Rusty is the one to ask.
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: thepuddlejumper on August 04, 2009, 11:17:04 AM
There are a couple of fiat 500's with alfa boxer engines in one lives in Forfar I think built in Italy by Elio, lots of mods.  Boxer bolted to a 126 box.  Elio used to bring it to the Scottish Alfa Club Italian day at Craigton.

Ralph
Title: Re: DISC BRAKE ADAPTOR PLATES FOR 126
Post by: fly on August 04, 2009, 09:38:26 PM
Thanks guys, Rusty has been in touch so i'm sorted.  Engine in-out-in-out-in at the moment, on number 2 engine/gearbox adaptor plate, was hoping to be on the road this summer but its looking like next now.